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K38N-G7 Gas G-Drive Engine

CCEC K38N-G7 (1500 RPM) Gas Generator Drive Engine is 12-Cylinder Inline, 38 liters  Four-Strokes Engine with 159 mm (6.25 in) Bore and 159 mm (6.25 in) Stroke.

K38N-G7 Gas Generator Drive Engine Equipped with Natural Gas Fuel System, Comes with Turbocharged & Water-Air Intercooler.The Standby Power for 50 Hz Generator Set (1500 RPM) of CCEC K38N-G7 Gas Generator Drive Engine is 1030 HP (768 kW). The Prime Power for 50 Hz Generator Set (1500 RPM) .The Continuous Power for 50 Hz Generator Set (1500 RPM) .

As Part of EMAC, SinoGen Also Provide Complete Power Supply Solutions that Powered by CCEC, Our Ranges of Products Including Open Type Generator Set, Silence Type Generator Set, Super Silence Type Generator Set, Mobile Trailer, Complete Power Truck and Complete Power Car for Railways Applications.

We Provide Full Life Cycle Services for All Customers, From Design to Power System Supply, from Installation to Commissioning, from After-Sales Service Training to Spare Parts Supply, From Trouble Shooting to Overhaul Technical Support.

Advantages of K38N-G7 Gas G-Drive Engine

  • Advanced design and sophisticated manufacturing to adapt to various harsh working conditions! High-strength parts, strong ability to work under heavy loads.

  • Cylinder block and cylinder head adopt integrated design. The occurrence of engine water leakage and oil leakage is prevented, and the parts are about 40 % less than other similar engines. The failure rate is greatly reduced.

  • Using forged steel camshaft and crankshaft, high-strength cylinder block design, multiple parts cast on the cylinder block, high rigidity, high pressure resistance, good reliability, and longer service life.

  • The cylinder bore adopts a platform mesh honing design. The perfect geometric structure effectively prevents oil leakage, and the use of advanced technology such as new piston ring components and gasket crimping and molding reduces oil loss.

  • The five key systems of the electronically controlled engine are all developed by DCEC, and have been applied and verified in different fields around the world to ensure the excellent economy and reliability of the product.

Technical Specifications

Engine Model: K38N-G7
Engine Type: 4 Cycle , 60° Vee ,12 Cylinder
Displacement: 38 L
Rated Speed: 1500 RPM
Rated Power / Speed: 768 kW (1030 HP ) @ 1500 RPM
Fuel System: Natural Gas
Aspiration Method: Turbocharged & Water-Air Intercooler
Emission Standard: Eruo II
Bore * Stroke: 159 mm * 159 mm
Packing Size (L * W * H): 4550 mm * 2000 mm * 2250 mm
Wet Weight: 2057 kg
Lead Time: 15-30 Working Days
Payment Terms: T/T , L/C
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Engine Model

Prime Power

Aspiration

Configuration

Performance Curve

Compression Ratio

K38N-G5 560 kW ( 751 HP ) @ 1500 RPM Turbocharged & Water-Air Intercooler D813004GX03 TBD 11.5 : 1
K38N-G6 660 kW ( 885 HP ) @ 1500RPM Turbocharged & Water-Air Intercooler D813004GX03 TBD 11.5 : 1
K38N-G7 768 kW ( 1030 HP ) @ 1500 RPM Turbocharged & Water-Air Intercooler D813004GX03 TBD 11.5 : 1
K38N-G8 900 kW ( 1027 HP ) @ 1500 RPM Turbocharged & Water-Air Intercooler D813004GX03 TBD 11.5 : 1
——END——

General Information of CCEC K38N-G7 Gas G-Drive Engine

Engine Model K38N-G7 Curve Number TBD
Configuration D813004GX03 Displacement 38 L
Aspiration Turbocharged and Aftercooled Rating 768 kW ( 1030 HP ) @ 1500 RPM
Bore * Stroke 159 mm * 159 mm Fuel System Natural Gas
Compre Ratio 11.5 : 1 Type 4 Cycle , 60° Vee ,12 Cylinder

Machine Data of CCEC K38N-G7 Gas G-Drive Engine

Wet Weight 4100 kg
Moment of Inertia of Rotating Components with Flywheel 10.4
C.G. Distance From Rear Face of Block 801 mm
C.G. Distance Above Crankshaft Centerline 0
Maximum Allowable Static Load at Rear Main Bearing N/A
——END——

Engine Performance Data of CCEC K38N-G7 Gas G-Drive Engine

Continuous Power
100% Load 75% Load 50% Load
Gross Engine Power Output 768 HP 576 HP 384 HP
Brake Mean Effective Pressure 1638 psi 1229 psi 819 psi
Intake Air Flow 918 ft³/min 712 ft³/min 518 ft³/min
Turbocharger Compressor Outlet Pressure 213 in.Hg 154 in.Hg 93 in.Hg
Turbocharger Compressor Outlet Temperature 175 °F 139 °F 100 °F
Intake Manifold Pressure 171 in.Hg 109 in.Hg 51 in.Hg
Exhaust Gas Temperature 453 °F 461 °F 458 °F
Exhaust Gas Flow 2148 CFM 1720 CFM 1265 CFM
Air to Fuel Ratio 26.6 : 1 26.4 : 1 26.3 : 1
Heat Rejection to Ambient 94 BTU/min 73 BTU/min 53 BTU/min
Heat Rejection to Exhaust 532 BTU/min 416 BTU/min 303 BTU/min
Heat Rejection to Coolant 403 BTU/min 316 BTU/min 230 BTU/min
—END—

System Technical Data of CCEC K38N-G7 Gas G-Drive Engine

Air Induction System Maximum Allowable Intake Air Restriction with Clean Element 3.7 in.H2O
with Dirty Element 6.2 in.H2O
Cooling System Coolant Capacity Engine Only 106 U.S.Gal
After-cooler Only 44 U.S.Gal
Minimum Allowable Pressure Cap @ sea level 48 PSI
Maximum Static Head of Coolant Above Engine Crank Centerline 18.3 ft.
Acceptable Types of Deaeration System Positive
Maximum Coolant Friction Head External to Engine 55 PSI
Maximum Coolant Temperature(Maximum Top Tank Temp) 95 °F
Thermostat (Modulating) Range 82-93 °F
Maximum Coolant Friction Head External to Engine 55 PSI
Maximum Coolant Temperature into the Aftercooler 54 °
without Power Derate 40 °
Thermostat (Modulating) Range 32-43 °
Lubrication System Oil Pressure Minimum Low Idle 138 PSI
Governed Speed 345-485 PSI
Maximum Allowable Oil Temperature 121 °F
Total System Capacity (Including By-Pass Filter) 170.3 U.S.Gal
Fuel System Minimum Fuel Inlet Pressure @ Inlet of GMF Sensor Housing 5 PSI
Maximum Fuel Inlet Pressure @ Inlet of GMF Sensor Housing 20 PSI
Maximum Fuel Pressure Variation +/- 1
Acceptable Fuel Pipeline Quality Natural Gas
Minimum Fuel Methane Number* 75 MN
Minimum Fuel Energy Content* 30 BTU/scf
—END—

 

Scopes of Supply of CCEC K38N-G7 Gas G-Drive Engine

Air Intake System 1. Air Intake Manifold Exhuast System 1. Exhuast Manifold
2. Standard Air Filter 2. Turbocharger
3. Water-Air Intercooler 3. Exhuast Elbow
Starting System 1. Starter Motor Charging System 1. Charging Alternator
2. Starter Rely 2. N/A
Lubricating System 1. Oil Pump Cooling System 1. Water Pump
2. Oil Filter 2. Engine Fan
3. N/A 3. Standard Radiator
Engine Shut-Down System 1. Engine Fuel Shut-Off Solenoid Power Output System 1. Flywheel
2. N/A 2. Standard Flywheel Housing
Fuel System 1. Fuel Transfer Pump
2. High-Pressure Fuel Pump
3. Fuel Filter
——END——

Optional Accessories of CCEC K38N-G7 Gas G-Drive Engine

Air Intake System 1. Air Intake Pre-Heater Exhuast System 1. Muffler & Bellows
2. Air Intake Shut-Off Valve 2. Spark Arrestor Type Muffler & Bellows
3. Heavy-Duty Air Filter 3. DPF System
4. Plateau Type Air Filter 4. N/A
Fuel System 1. Coarse Filter Lubricating System 1. Oil Pre-Heater
2. Fuel Pre-Heater 2. N/A
Starting System 1. Manual Magnetic DC Contactor Cooling System 1. Silent Type Radiator
2. Dual Ears Flywheel Housing 2. Plateau Radiator
3. Spring Starter Motor 3. Salt-Spray Resistant Radiator
4. Air Starter Motor 4. Coolant Pre-Heater
5. Hydraulic Starter Motor 5. Jacket Water Heater
6. Manual Magnetic DC Contactor 6. N/A
——END——

As part of EMAC, SinoGen focusing on generator set related business, from Generator drive engine power pack to complete generator set, from generator control panel to synchronizing cabinet, from super silent type generator set to mobile power trailer, SinoGen provides professional one-stop solution for everything customer needed for generator set.
For more information of our complete generator set products, you are welcome to visit SinoGen homepage: www.sino-gen.com

Modifiable components of CCEC K38N-G7 Gas G-Drive Engine

Air Intake System 1. Installation Position of Air Filter Charging System 1. 12 V Charging Alternator for 12 V Electric System
2. Upgrade to Heavy-Duty Type Air Fitler 2. Explosion-Proof Charging Alternator
Exhuast System 1. Position of Turbocharger Lubricating System 1. Oil Pan Position
2. Water-Cooled Exhuast Manifold 2. Number of Dipstick
3. Water-Cooled Turbocharger 3. Position of Dipstick
Fuel System 1. Upgrade to Fuel Fitler that Integrated with Fuel Transfer Pump Starting System 1. 12 V Starter Motor for 12 V Electric System
Engine Shut-Down System 1. 12 V Solenoid for 12 V Electric System Power Output System 1. Size of Flywheel Housing and Flywheel.
2. Explosion-Proof Solenoid 2. Dual-Ear Flywheel Housing (For Twin-Starter System)
——END——

Note: All Above Data are Just for Reference, All Data Might Change Without Notices or Updates, Please Contact Our Sales Team to Confirm All Details Via WhatsApp or Email.

The picture of Sale Manual showing the accessories and scopes of supply.

Engine Sale Manual

The picture of Installation Drawing showing the accessories and scopes of supply.

Installation Drawing

The picture of Installation Manual showing the accessories and scopes of supply.

Installation Manual

The picture of Operation Manual showing the accessories and scopes of supply.

Operation Manual

The picture of Engine Parts Catalogue showing the accessories and scopes of supply.

Parts Catalogue

The picture of Test Report and Certifcate showing the accessories and scopes of supply.

Report & Certifcate

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