KTA38-G2A-A G-Drive Engine
CCEC KTA38-G2A-A (1500 RPM) Generator Drive Engine is V Type 12-Cylinder, 38 liters (2300 in3) Four-Strokes Engine with 159 mm (6.25 in) Bore and 159 mm (6.25 in) Stroke.
KTA38-G2A-A Generator Drive Engine Equipped with PT-STC Fuel System, Comes with Turbocharged and Aftercooled. The Standby Power for 50 Hz Generator Set (1500 RPM) of CCEC KTA38-G2A-A Generator Drive Engine is 1200 HP (895 kW). The Prime Power for 50 Hz Generator Set (1500 RPM) of CCEC KTA38-G2A-A Generator Drive Engine is 1090 HP (813 kW).
As Part of EMAC, SinoGen Also Provide Complete Power Supply Solutions that Powered by CCEC, Our Ranges of Products Including Open Type Generator Set, Silence Type Generator Set, Super Silence Type Generator Set, Mobile Trailer, Complete Power Truck and Complete Power Car for Railways Applications.
We Provide Full Life Cycle Services for All Customers, From Design to Power System Supply, from Installation to Commissioning, from After-Sales Service Training to Spare Parts Supply, From Trouble Shooting to Overhaul Technical Support.
Advantages of CCEC KTA38-G2A-A G-Drive Engine
High quality alloy cast iron for the rigidity performance and lower vibration and noise. Wet and replaceable cylinder liners for better heat rejection performance and easier replacement.
4 valves per cylinder, Optimize the mixed level which lead to an excellent fuel consumption rate and emission performance. High quality alloy cast iron, one cylinder one head, single camshaft and special designed outine for better reliability and durability.
CMS unique PT with fixture and Step Timing control for precise fuel injection make the fuel injection pressure above 120 Mpa, which leads to an excellent fuel consumption rate and emission performance. Check valve in fuel tube improve reliability.
Gear water pump and great flux channel design provide effective cooling. Spin-in water filter makes the coolant clean and keeps it in normal acidity.
Advanced Holset turbocharger and after-cooled technology, pulse exhaust manifold reduce exhaust temperature, provide excellence fuel consumption and emission performance.
Technical Specifications
Basic Introduction of CCEC KTA38-G2A-A G-Drive Engine
| Engine Model: | KTA38-G2A-A (-A means 1500 RPM engine) |
| Engine Type: | 4 – Cycle; 60° Vee; 12 – Cylinder Diesel |
| Displacement: | 37.8 L |
| Rated Power / Speed: | 813 kW @ 1500 RPM |
| Aspiration Method: | Turbocharged & Aftercooled Intercooler |
| Emission Standard: | Euro II |
| Bore * Stroke: | 159 mm * 159 mm |
| Packing Size (L * W * H): | 2341 mm * 1360 mm * 1653 mm |
| Dry Weight: | 3923 kg |
| Lead Time: | 15-30 Working Days |
| Payment Terms: | T / T ,L / C |
Engine Model | Aspiration | Prime Power | Performance Curve | Compression Ratio | Fuel System |
| KT38-GA | Turbocharged | 867 HP (647 kW) @ 1500 RPM | FR – 6923 | 14.5 : 1 | CMI PT |
| KT38-G-A | Turbocharged & Aftercooled Intercooler | 750 HP (560 kW) @ 1500 RPM | C – 3642 | 15.5 : 1 | CMI PT |
| KT38-G-B | Turbocharged & Aftercooled Intercooler | 910 HP (679 kW) @ 1800 RPM | C – 3642 | 15.5 : 1 | CMI PT |
| KTA38-G1-A | Turbocharged & Aftercooled Intercooler | 850 HP (634 kW) @ 1500 RPM | FR – 6080 | 14.5 : 1 | CMI PT |
| KTA38-G1-B | Turbocharged & Aftercooled Intercooler | 1030 HP (769 kW) @ 1800 RPM | FR – 6080 | 14.5 : 1 | CMI PT |
| KTA38-G1B-A | Turbocharged & Aftercooled Intercooler | 850 HP (634 kW) @ 1500 RPM | FR | 15.5 : 1 | CMI PT |
| KTA38-G1B-B | Turbocharged & Aftercooled Intercooler | 1135 HP (847 kW) @ 1800 RPM | FR | 15.5 : 1 | CMI PT |
| KTA38-G1E | Turbocharged & Aftercooled Intercooler | 811 HP (605 kW) @ 1500 RPM | FR | 14.7 : 1 | CMI PT |
| KTA38-G2-A | Turbocharged & Aftercooled Intercooler | 890 HP (664 kW) @ 1500 RPM | FR – 6081 | 14.5 : 1 | CMI PT |
| KTA38-G2-B | Turbocharged & Aftercooled Intercooler | 1085 HP (809 kW) @ 1800 RPM | FR – 6081 | 14.5 : 1 | CMI PT |
| KTA38-G2A-A | Turbocharged & Aftercooled Intercooler | 1200 HP (895 kW) @ 1500 RPM | C – 621 – D | 14.5 : 1 | CMI PT |
| KTA38-G2A-B | Turbocharged & Aftercooled Intercooler | 1350 HP (1007 kW) @ 1800 RPM | C – 621 – D | 14.5 : 1 | CMI PT |
| KTA38-G2B-A | Turbocharged & Aftercooled Intercooler | 953 HP (711 kW) @ 1500 RPM | FR – 6924 | 14.5 : 1 | CMI PT |
| KTA38-G2B-B | Turbocharged & Aftercooled Intercooler | 1112 HP (830 kW) @ 1800 RPM | FR – 6924 | 14.5 : 1 | CMI PT |
| KTA38-G2E | Turbocharged & Aftercooled Intercooler | 959 HP (715 kW) @ 1500 RPM | FR | 14.7 : 1 | CMI PT |
| KTA38-G4 | Turbocharged & Aftercooled Intercooler | 1350 HP (1007 kW) @ 1800 RPM | FR – 6138 | 13.9 : 1 | CMI PT |
| KTA38-G5 | Turbocharged & Aftercooled Intercooler | 1180 HP (881 kW) @ 1500 RPM | FR – 6140 | 13.9 : 1 | CMI PT |
| KTA38-G5E | Turbocharged & Aftercooled Intercooler | 1106 HP (825 kW) @ 1500 RPM | FR | 14.7 : 1 | CMI PT |
| KTA38-G7E | Turbocharged & Aftercooled Intercooler | 1254 HP (935 kW) @ 1500 RPM | FR | 14.7 : 1 | CMI PT |
| KTA38-G9-A | Turbocharged & Aftercooled Intercooler | 1602 HP (1195 kW) @ 1500 RPM | FR – 6454 | 14.5 : 1 | CMI PT |
| KTA38-G9-B | Turbocharged & Aftercooled Intercooler | 1635 HP (1220 kW) @ 1800 RPM | FR – 6454 | 14.5 : 1 | CMI PT |
| KTAA38-G9A | Turbocharged & Air – Air Intercooler | 1602 HP (1195 kW) @ 1500 RPM | CQ – 6090 | 13.0 : 1 | CMI PT |
| KTA38-G9E | Turbocharged & Aftercooled Intercooler | 1328 HP (990 kW) @ 1500 RPM | FR | 14.7 : 1 | CMI PT |
| ——END—— | |||||
General Information of CCEC KTA38-G2A-A Generator Engine | |||
| Engine Model | KTA38-G2A-A | Configuration | D233020DX02 |
| Performance Curve | C – 621 – D | CPL No. | CQ609 |
| Type | 4 Cycle; V 60°; 12 Cylinder | Aspiration | Turbocharged & Aftercooled Intercooler |
| Bore * Stroke | 159 mm * 159 mm / 6.25 in * 6.25 in | Displacement | 2300 in3 / 37.8 L |
| Compression Ratio | 14.5 : 1 | Standby Power | 1200 HP (895 kW) @ 1500 RPM |
| Fuel System | PT-STC | Prime Power | 1090 HP (813 kW) @ 1500 RPM |
Installation Data of CCEC KTA38-G2A-A Generator Drive Engine | |||
| Wet Weight – Fan Hub to Flywheel Engine | 8365 lb / 3798 kg | ||
| Wet Weight – Radiator Cooled Engine | 8805 lb / 3997 kg | ||
| Center of Gravity from Rear Face of flywheel housing FH6017 (Engine Only) | 38.6 in / 980 mm | ||
| Moment of Inertia of Rotating Components (Including Flywheel FW6001) | 248 lb.ft2 / 10.4 kg.m2 | ||
| Firing Order | 1- 6 – 5 – 2 – 3 – 4 – 6 – 1 – 2 – 5 – 4 – 3 | ||
| Dry Weight – Fan Hub to Flywheel Engine | 8200 lb / 3723 kg | ||
| Dry Weight – Radiator Cooled Engine | 8640 lb / 3923 kg | ||
| Maximum Bending Moment at Rear Face of Block | 4500 lb – ft / 6100 N.m | ||
| Center of Gravity above Crankshaft Centerline (Engine Only) | 11.0 in / 279 mm | ||
| ——END—— | |||
Performance Data of CCEC KTA38-G2A-A Generator Engine | |||||||||
| Stanby | Prime | Stanby | Prime | ||||||
| Engine Speed | 1500 RPM | 1500 RPM | Engine Coolant Flow | 310 U.S.GPM / 19.6 L/s | 310 U.S.GPM / 19.6 L/s | ||||
| Gross Engine Power Output | 1200 HP | 895 kW | 1090 HP | 813 kW | Brake Mean Effective Pressure | 741 PSI | 5114 kPa | 674 PSI | 4648 kPa |
| Piston Speed | 1562 ft/min | 7.9 m/s | 1562 ft/min | 7.9 m/s | Motoring Friction Horsepower | 115 HP | 86 kW | 115 HP | 86 kW |
| Intake Air Flow | 2385 cfm | 1126 L/s | 2205 cfm | 1041 L/s | Exhaust Gas Temperature | 997 °F | 536 °C | 981 °F | 527 °C |
| Exhaust Gas Flow | 6831 cfm | 3225 L/s | 6218 cfm | 2936 L/s | Radiated Heat to Ambient | 7741 HP | 136 min/kW | 7058 HP | 124 min/kW |
| Heat Rejection to Coolant | 31249 HP | 549 min/kW | 28346 HP | 626 min/kW | Heat Rejection-to-Exhuast | 35665 HP | 627 min/kW | 35632 HP | 626 min/kW |
System Technical Data of CCEC KTA38-G2A-A Generator Engine | ||
| Exhaust System | Maximum Allowable Back Pressure | 3 in Hg / 10 kPa |
| Exhaust Pipe Size Normally Acceptable | 6 in / 152 mm | |
| Air Induction System | Maximum Allowable Intake Air Restriction With Heavy Duty Air Cleaner – Clean Element | 15 in H2O / 3.73 kPa |
| Maximum Allowable Intake Air Restriction With Heavy Duty Air Cleaner – Dirty Element | 25 in H2O / 6.25 kPa | |
| Minimum Allowable Dirt Holding Capacity with Heavy Duty Air Cleaner | 25 g/cfm / 53 g – L/s | |
| Cooling System | Coolant Capacity – Engine Only | 31.2 US Gal / 118 L |
| Coolant Capacity – With Heat Exchanger [100 °F / 38 °C)] | 344 US quarl / 325 litre | |
| Maximum Coolant Friction Head External To Engine | 5 PSI / 35 kPa | |
| Maximum Static Head of Coolant Above Engine Crankshaft Centerline | 25 ft / 7.6 m | |
| Maximum Air Restriction Across Radiator | 0.5 in H2O / 0.12 kPa | |
| Standard (modulating) Thermostat Range | 180 – 200 °F / 82 – 93 °C | |
| Maximum Coolant Pressure (Exclusive of Pressure Cap) | 35 PSI / 241 kPa | |
| Minimum Allowable Pressure Cap | 10 PSI / 69 kPa | |
| Maximum Allowable Top Tank Temperature | 220 °F / 104 °C | |
| Minimum Recommended Top Tank Temperature | 160 °F / 71 °C | |
| Minimum Allowable Fill Rate | 5 U.S.GPM / 18.9 L/min | |
| Maximum Allowable Initial Fill Time | 5 min | |
| Minimum Allowable Coolant Expansion Space | 5 % | |
| Maximum Allowable Deaeration Time | 25 min | |
| Minimum Allowable Drawdown | 22 U.S.quart / 21 litre | |
| Lubrication System | Normal Operating Oil Pressure Range @ Idle | 28 PSI / 193 kPa |
| Rated Speed | 45 – 70 PSI / 297 – 483 kPa | |
| Oil Flow at Rated Speed | 124 GPM / 469 L/min | |
| Maximum Allowable Oil Temperature | 250 °F / 121 °C | |
| Oil Pan Capacity (Option OP6023) High / Low | 30 – 23 US quarl / 114 – 87 litre | |
| Fuel System | Fuel Injection System | Direct Injection PT |
| Maximum allowable Restriction to PT Fuel Pump – With Clean Fuel Filter | 4 in Hg / 102 mmHg | |
| Maximum Allowable Head on Injector Return Line(Consisting of Friction Head and Static Head) | 4 in Hg / 102 kPa | |
| Maximum Fuel Flow to Injection Pump | 160 US gph / 606 liter/hr | |
| Electrical System | Cranking Motor (Heavy Duty, Positive Engagement) | 24 V |
| Battery Charging System, Negative Ground | 35 ampere | |
| Maximum Allowable Resistance of Cranking Circuit | 0.002 ohm | |
| Minimum Recommended Battery Capacity – Cold Soak @ 50 °F (10 °C) and Above | 12000 °F CCA | |
| Minimum Recommended Battery Capacity – Cold Soak @ 32 °F to 50 °F (0 °C to 10 °C) | 12800 °F CCA | |
| Minimum Recommended Battery Capacity – Cold Soak @ 0 °F to 32 °F (-18 °C to 0 °C) | 18000 °F CCA | |
| ——END—— | ||
Scopes of Supply of CCEC KTA38-G2A-A Generator Drive Engine | |||
| Air Intake System | 1. Air Intake Manifold | Exhuast System | 1. Exhuast Manifold |
| 2. Standard Air Filter | 2. Turbocharger | ||
| 3. Water-Air Intercooler | 3. Exhuast Elbow | ||
| Starting System | 1. Starter Motor | Charging System | 1. Charging Alternator |
| 2. Starter Rely | 2. N/A | ||
| Lubricating System | 1. Oil Pump | Cooling System | 1. Water Pump |
| 2. Oil Filter | 2. Engine Fan | ||
| 3. N/A | 3. Standard Radiator | ||
| Engine Shut-Down System | 1. Engine Fuel Shut-Off Solenoid | Power Output System | 1. Flywheel |
| 2. N/A | 2. Standard Flywheel Housing | ||
| Fuel System | 1. Fuel Transfer Pump | ||
| 2. High-Pressure Fuel Pump | |||
| 3. Fuel Filter | |||
| ——END—— | |||
Optional Accessories of CCEC KTA38-G2A-A Generator Drive Engine | |||
| Air Intake System | 1. Air Intake Pre-Heater | Exhuast System | 1. Muffler & Bellows |
| 2. Air Intake Shut-Off Valve | 2. Spark Arrestor Type Muffler & Bellows | ||
| 3. Heavy-Duty Air Filter | 3. DPF System | ||
| 4. Plateau Type Air Filter | 4. N/A | ||
| Fuel System | 1. Coarse Filter | Lubricating System | 1. Oil Pre-Heater |
| 2. Fuel Pre-Heater | 2. N/A | ||
| Starting System | 1. Manual Magnetic DC Contactor | Cooling System | 1. Silent Type Radiator |
| 2. Dual Ears Flywheel Housing | 2. Plateau Radiator | ||
| 3. Spring Starter Motor | 3. Salt-Spray Resistant Radiator | ||
| 4. Air Starter Motor | 4. Coolant Pre-Heater | ||
| 5. Hydraulic Starter Motor | 5. Jacket Water Heater | ||
| 6. Manual Magnetic DC Contactor | 6. N/A | ||
| ——END—— | |||
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For more information of our complete generator set products, you are welcome to visit SinoGen homepage: www.sino-gen.com
Modifiable components of CCEC KTA38-G2A-A Generator Drive Engine | |||
| Air Intake System | 1. Installation Position of Air Filter | Charging System | 1. 12 V Charging Alternator for 12 V Electric System |
| 2. Upgrade to Heavy-Duty Type Air Fitler | 2. Explosion-Proof Charging Alternator | ||
| Exhuast System | 1. Position of Turbocharger | Lubricating System | 1. Oil Pan Position |
| 2. Water-Cooled Exhuast Manifold | 2. Number of Dipstick | ||
| 3. Water-Cooled Turbocharger | 3. Position of Dipstick | ||
| Fuel System | 1. Upgrade to Fuel Fitler that Integrated with Fuel Transfer Pump | Starting System | 1. 12 V Starter Motor for 12 V Electric System |
| Engine Shut-Down System | 1. 12 V Solenoid for 12 V Electric System | Power Output System | 1. Size of Flywheel Housing and Flywheel. |
| 2. Explosion-Proof Solenoid | 2. Dual-Ear Flywheel Housing (For Twin-Starter System) | ||
| ——END—— | |||
Note: All Above Data are Just for Reference, All Data Might Change Without Notices or Updates, Please Contact Our Sales Team to Confirm All Details Via WhatsApp or Email.
Engine Sale Manual
Installation Drawing
Installation Manual
Operation Manual
Parts Catalogue
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